Engineering Ceramic Research Group
We are developing advanced technologies aimed at enhancing the resistance of structural ceramic and multi-material systems to mechanical, thermal, and electrical shocks. This is achieved through precise control of microstructures by optimizing manufacturing process parameters from raw material selection to sintering. Furthermore, we are establishing comprehensive reliability evaluation methodologies to facilitate the technical transfer of these materials in energy-efficient and decarbonization applications, such as electric vehicles (EVs).
Group Research Theme
We have developed a raw material blending technique that achieves a ~30% enhancement in fracture toughness, while maintaining the mixing ratios of raw materials and sintering aids, as well as consistent sintering conditions.
We have developed a novel raw material blending technology that enables a significant enhancement—approximately 30%—in the fracture toughness of sintered silicon nitride ceramics. This improvement is achieved without changing the mixing ratios of the raw powders including sintering additives to prepare silicon nitride ceramics, nor the sintering conditions (see 1~4 in the figure). The proposed compounding approach offers a simple yet effective means of improving mechanical performance, thereby contributing to the advancement of high-reliability ceramic components.

Technology for “in-situ measurement” of metallized silicon nitride substrates for EVs during thermal cycle tests.
We are developing life-time evaluation methodologies and accelerated degradation testing protocols for metallized ceramic substrates intended for EV applications. We have established an in-situ measurement technique capable of capturing the deformation behavior of metallized substrates during thermal cycling tests similar with real-world EV driving conditions. This approach enables real-time monitoring of thermo-mechanical responses, contributing to the reliability assessment of power module components.

Staff Members
position | name | |
---|---|---|
Leader, Group | FUKUSHIMA Manabu | ![]() |
Chief Senior Researcher | ZHOU You | ![]() |
Senior Researcher | MIYAZAKI Hiroyuki | ![]() |
Senior Researcher | SATO Kimiyasu | ![]() |
Researcher | NGO Minh Chu | ![]() |
Attached to Research Group | NAKASHIMA Yuuki | ![]() |
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